ASophia Asia Systems to undertake Pilot MES
implementation at Energizer Singapore.
ASophia
Asia Systems Pte Ltd
(ASophia) and ENERGIZER Singapore Pte Ltd (ENERGIZER)
today announced their intention to jointly undertake a pilot
implementation of ASophia’s Manufacturing Execution System (MES)
solution in the Packaging area at Energizer’s manufacturing
facility in Singapore. This follows a proof of concept (POC)
implementation of the MES system on the fully automated Auto
Shrink Wrap (ASW) line at the same facility in January 2004.
The POC implementation demonstrated the power of the ASophia
MES solution in enhancing the visibility of manufacturing
operations to management. It also showed the capability of
the solution in acquiring the vital pieces of information
required from production processes in real-time and
presenting it in a consistent and easy-to-understand manner,
for maximizing the capabilities of the production process
and increasing productivity.
The pilot
implementation will target the remaining 13 production lines
in the Packaging area. This will include automated,
semi-automated as well as fully manual production lines. The
implementation will cover factory floor dispatching, WIP and
resource tracking, QC data collection, analysis and
reporting functionality. It will track and report on key
manufacturing performance Indices (KPI) including Overall
Equipment Effectiveness (OEE), Total Effective Equipment
Productivity (TEEP), Mean Time Between Failure (MTBF), and
Mean Time To Repair (MTTR), scraps, process yields etc. The
system will also collect Quality Control (QC) data from
inspection process and associate it with production shifts,
production operators, work-cell, specific products, and
specific work orders for complete traceability, analysis and
reporting.
ASophia and
ENERGIZER are confident that the implementation of the
ASophia MES solution will bring substantial benefits to
ENERGIZER’s production operations and complement the
concurrent e-supply chain project currently underway at
ENERGIZER
Background:
ASophia
Asia Systems
is a provider of state-of-the-art software solutions for the
manufacturing industry. It was founded in June 2002. Its
software solutions are based on technology developed over a
7-year period (since 1995) by a team of European software
engineers. ASophia develops and markets the ASophia family
of Manufacturing Execution System (MES) Software. ASophia
targets the automotive, textile, electronics &
microelectronics, food and Pharmaceutical industries in
Europe and the Asia Pacific. It has built up a team of
strong R&D Engineers, Sales and marketing staff in Singapore
to enhance and develop the product and to market the product
in the Asia-Pacific region. It also maintains a strong team
of sales, marketing, implementation and support staff in
France to serve the European market.
Energizer
is the world’s largest manufacturer of dry-cell batteries
and flash lights. The Company's 10,000 Associates, who
manufacture and sell batteries and flashlights in 140
countries around the world, secure its global leadership.
Together they produce 6 billion battery cells annually,
powering people's lives throughout the world.
Energizer competes in five major categories: alkaline,
carbon zinc, miniature and rechargeable batteries, and
lighting products. In the alkaline battery category, the
Company offers a full line of products to meet the varied
wants and needs of battery buyers.